9 Steps on How to Paint a Motorcycle Helmet with Spray Paint

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By Ali E.

If you’ve ever wondered how to paint a motorcycle helmet with spray paint​, you’re in the right place! Customizing your helmet is not only fun but can give it a unique touch that reflects your personality. Did you know that over 30% of motorcyclists opt to paint their helmets for a custom look? Explore the best ways to lock your helmet with How to Use a Helmet Lock on a Motorcycle for a hassle-free experience.

Painting your own helmet can be a rewarding project that saves you money compared to buying an already painted one, which can cost over $200. Plus, you can unleash your creativity and design something truly special, whether it’s a simple color change or a detailed graphic design. Let’s dive into the process and turn your helmet into a work of art!


Can I use regular spray paint for my helmet?

It’s not recommended to use regular spray paint for your helmet. Instead, opt for spray paints specifically designed for automotive or plastic surfaces, as they provide better adhesion and durability. Regular paints might not adhere well or could damage the helmet’s surface, affecting both the appearance and safety of the helmet. Master the art of keeping your helmet safe with How to Secure Helmet on Motorcycle for practical tips and tricks.


Safety Precautions

Before painting, ensure you’re following the necessary safety precautions. Check the manufacturer’s guidelines, as some helmets may not be suitable for painting due to safety concerns. Always verify this first.

Wear proper protective gear like a respirator mask, gloves, and safety goggles to avoid harmful fumes and splashes. A good mask costs $10–$30.

Prepare a well-ventilated workspace, ideally outdoors or near open windows. Ensure at least 10–15 feet of space and cover the floor with a drop cloth to catch any overspray.


Materials and Tools You’ll Need

Before starting the painting process, it’s essential to have all the right materials and tools on hand. This will ensure a smooth, professional-looking finish and make the process much easier. Here’s what you’ll need:

  • Spray Paint: Specialty paints designed for plastic or automotive surfaces (2-3 cans)
  • Protective Gear: Gloves, respirator mask, and safety glasses ($15–$30)
  • Painting Tools: Masking tape, stencils ($10–$20), and a tack cloth
  • Clear Coat: 2 cans of clear coat ($10–$20)
  • Other Tools: Fine-grit sandpaper (400–600 grit) ($3–$5) and a drop cloth ($5)

Step By Step Guide| How to Paint a Motorcycle Helmet with Spray Paint

Preparing Your Helmet

Before you dive into the fun part of painting, it’s super important to prep your helmet. This stage ensures your paint sticks well and the final result looks sleek.

Remove or Mask Non-Paintable Parts

The first thing I do is take off any parts that I don’t want to paint, like the visor and chin straps. For most helmets, this usually takes just a couple of minutes. Once the removable parts are off, use masking tape to cover any vents or areas you want to keep paint-free.

Clean the Helmet Thoroughly

Now, it’s time to clean your helmet. I wash it with soap and water to remove dirt, oils, or any grease that could prevent the paint from sticking. After washing, I wipe it down with a tack cloth (they’re about $5 at most hardware stores) to pick up any remaining dust or particles.

Scuff the Surface for Better Paint Adhesion

Next up, I lightly scuff the surface of the helmet. Using fine-grit sandpaper (400-grit works well), I gently sand the helmet’s outer layer. This process creates tiny grooves for the paint to grip onto, ensuring the paint doesn’t peel off later on—trust me, this makes a huge difference! Keep your gear secure by checking out How to Use Motorcycle Helmet Lock to protect your helmet from theft.


Designing Your Helmet

Designing your motorcycle helmet is the fun part! Whether you’re going for a simple look or something more intricate, this section will help you plan and execute your vision.

Planning Your Design

When designing your helmet, start by considering the style you want. Do you prefer bold graphics or a more subtle, classic look? I usually go for a blend of colors that contrasts well, like matte black with neon highlights, which can look amazing. 

I suggest sketching out a rough design, keeping in mind that simpler designs are quicker to paint, while more complex ones might take 2-3 extra hours.

Transferring the Design to the Helmet

Once you have a design, transfer it to your helmet. I find it easier to lightly sketch the design with a pencil first. Using a stencil for logos or detailed shapes is also super helpful—these can save you at least 30 minutes of painting time by ensuring precise edges and smooth curves. Make sure your lines are even and straight!

Using Masking Tape for Clean Edges

Masking tape is your best friend when it comes to clean lines. For example, when I painted my helmet, I used 3-4 rolls of tape to separate the sections. By applying tape around the areas I didn’t want to paint, I created perfect borders. It’s a simple trick, but it makes a huge difference in the final outcome.


Applying the Primer Coat

Before diving into painting, one of the most important steps is applying primer. It may seem like an extra step, but trust me, it’s totally worth it. Primer helps the paint stick better and ensures a smoother finish.

Why Primer Is Important

The primer coat acts as a bonding agent between the helmet and the paint, ensuring long-lasting durability. Without it, the paint might peel or crack over time, especially when exposed to the elements. In fact, a good primer can increase the paint’s lifespan by up to 50%!

How to Apply the Primer

I always recommend using a spray primer for the most even application. Hold the spray can about 6 to 8 inches away from the surface, and spray in light, sweeping motions. Make sure to cover the entire helmet and avoid oversaturating any one area. Allow the primer to dry for at least 30 minutes before moving on.

Drying Time and Smooth Surface Preparation

Once the primer has dried, give it a light sanding with 400-grit sandpaper. This isn’t about removing the primer but smoothing out any rough spots. After sanding, wipe it down with a tack cloth to remove dust, leaving you with a smooth and ready surface for the next coat of paint. Keep your gear secure by checking out How to Use Motorcycle Helmet Lock to protect your helmet from theft.


Applying the Base Coat

Once your primer is dry and smooth, it’s time to apply the base coat. This layer forms the foundation of your helmet’s design, so it’s important to take your time and do it right.

Choosing the Base Color

For the base coat, pick a color that complements your design and makes your helmet stand out. A solid color usually works best as a base. Personally, I like to go with something bold like matte black or glossy white—both are great for around $5 to $10 per can.

Applying the Base Coat

Now it’s time to spray. Hold the can about 6 to 8 inches away from the surface of the helmet and apply in light, even strokes. I find that doing several thin coats is better than one heavy coat, as it prevents drips and gives a smoother finish. Let each coat dry for about 10 to 15 minutes before applying the next layer.

Drying and Smoothing

After applying about 2 to 3 coats, check your base layer for any imperfections. If needed, lightly sand the surface with 600-grit sandpaper once it’s dry. This helps to smooth out any rough areas before you move on to adding details or designs on top.


Adding Detailed Designs

Once the base coat is dry, it’s time to unleash your creativity and add those eye-catching designs. Whether you opt for racing stripes, graphics, or bold patterns, this step truly personalizes your helmet.

  • Using Stencils: For clean, precise patterns, stencils are essential. You can buy them online for $10 or create your own.
  • Layering Colors: Spray 2-3 light layers, allowing 15-20 minutes of drying time between coats to avoid smudging.
  • Adding Details: Small brushes ($3–$5) are perfect for refining intricate details and fixing any missed areas, helping your design look sharp and professional.

Applying the Clear Coat

When you’re finally happy with your design, it’s time to seal it all in with a clear coat. This is an important step as it will protect your paint job and give it a glossy finish.

Why Clear Coat Is Important

Clear coat isn’t just for looks—it helps preserve your helmet’s paint. It prevents scratches, fading from UV rays, and weather damage. Think of it like a shield that keeps your custom design looking fresh for longer.

Applying the Clear Coat

I recommend using a high-quality, clear acrylic spray for this. Hold the spray can about 6-8 inches from the helmet and apply 2-3 light coats. Don’t rush—each coat needs about 10-15 minutes of drying time before you can add another.

Drying Time Between Coats

Patience is key when applying clear coat. After each coat, let it dry for around 15 minutes. You don’t want to rush this process, as a rushed clear coat can cause streaks or bubbles in the finish. By the third coat, your helmet should have a smooth, shiny surface.

Final Curing Time

Once the last clear coat is applied, resist the temptation to handle your helmet. It’s best to leave it to cure for 24-48 hours. This will ensure the clear coat hardens properly and provides long-lasting protection. Enhance your riding adventures by following How to Add Audio to Chips Wireless Helmet for step-by-step guidance.


Finalizing the Paint Job

Removing Masking Tape: Once the paint layers are dry, carefully peel off the masking tape to reveal crisp lines. Take your time to avoid damaging your design.

Touching Up Mistakes: Minor imperfections are normal! Use a small brush or spray can to fix any uneven spots or paint bleeds. This step adds those final touches that make your helmet look polished.

Give your helmet some time to dry after touch-ups, and you’ll have a custom, professionally-looking finish ready for display or use. Patience here really pays off in the end.


Reassembling Your Helmet

After all the hard work of customizing your helmet, it’s time to reassemble it. This step ensures your helmet is safe, secure, and comfortable for use.

Reattach the Visor: Begin by reattaching the visor using small screws. Tighten them securely with a screwdriver, but avoid over-tightening, as it can crack the paint or damage the helmet.

Secure the Chin Strap: Reattach the chin strap, ensuring it’s properly fastened. A loose chin strap can compromise safety, so check the buckle and strap for a secure fit.

Reinstall Internal Padding: If you removed any internal padding, place it back in its proper position. Make sure everything is snug and comfortable when you wear the helmet.

Inspect All Components: Double-check all screws and parts to ensure everything is tightly secured.

Perform the Fit Test: Finally, put the helmet on and adjust the chin strap and visor to ensure a comfortable, secure fit before use.


Final Inspection and Safety Check

Before you use your custom-painted helmet, you must ensure everything is perfect. This step involves carefully inspecting your work for both safety and quality. It’s essential to check that your design hasn’t compromised any important aspects of the helmet.

Inspecting for Safety

The first thing I always do is check that the paint hasn’t obstructed any vents or other important safety features. You don’t want to block airflow or cover up ventilation areas, as that could affect comfort and safety. Make sure the paint doesn’t interfere with areas like the chin strap mounts or the visor attachment points.

Letting the Paint Cure

Once you’re satisfied with the overall look, it’s time to let the helmet fully cure. You should let the paint dry for at least 24-48 hours to ensure everything has set properly. This waiting period is crucial to allow the paint to harden and prevent smudging once you start wearing your helmet.

Final Fit Test

Next, I always make sure the helmet fits comfortably, just like it did before painting. Even though the paint is light, it’s important to check that no padding or internal components were disturbed during the process. If everything feels right, you’re all set to hit the road with your custom look.


Final Words

Now that you know how to paint a motorcycle helmet with spray paint​, you’re ready to customize your own. Just remember, preparation is key. Take your time to clean and prep your helmet properly, and apply paint in thin layers—this will give you the best result. 

Don’t forget the clear coat; it’s essential for protecting your design and making your helmet last longer. With a bit of creativity and patience, your custom helmet will look amazing for years to come!